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純電折彎?rùn)C(jī)與隨動(dòng)托料技術(shù)突破,為汽車(chē)制造提供新動(dòng)力

來(lái)源: 發(fā)布時(shí)間:2025-06-08

隨著汽車(chē)制造業(yè)對(duì)零部件精度和生產(chǎn)效率要求的不斷提高,相關(guān)加工設(shè)備的技術(shù)革新也成為行業(yè)發(fā)展的關(guān)鍵。近日,隴博智能科技有限公司一項(xiàng)針對(duì)汽車(chē)制造領(lǐng)域的純電折彎?rùn)C(jī)與隨動(dòng)托料技術(shù)取得重大突破,為汽車(chē)零部件的生產(chǎn)帶來(lái)了新的動(dòng)力。此次技術(shù)突破主要體現(xiàn)在純電折彎?rùn)C(jī)的驅(qū)動(dòng)系統(tǒng)和隨動(dòng)托料的智能控制方面。新型純電折彎?rùn)C(jī)摒棄了傳統(tǒng)的液壓驅(qū)動(dòng)方式,采用了更先進(jìn)的永磁同步伺服電機(jī)驅(qū)動(dòng),配合高精度的滾珠絲杠傳動(dòng),不僅提高了折彎?rùn)C(jī)的響應(yīng)速度和定位精度,還減少了能源消耗和設(shè)備維護(hù)成本。在汽車(chē)零部件加工中,能夠?qū)崿F(xiàn)對(duì)各種復(fù)雜形狀的金屬板材進(jìn)行高精度折彎,確保零部件的尺寸精度和質(zhì)量穩(wěn)定性。與之配套的隨動(dòng)托料系統(tǒng)則采用了AI智能算法和多傳感器融合技術(shù)。通過(guò)實(shí)時(shí)采集板材的位置、角度、受力等信息,系統(tǒng)能夠快速準(zhǔn)確地計(jì)算出托料裝置的比較好運(yùn)動(dòng)軌跡和姿態(tài),實(shí)現(xiàn)對(duì)板材的精細(xì)托舉和支撐。在汽車(chē)車(chē)門(mén)、發(fā)動(dòng)機(jī)罩等大型零部件的折彎加工中,有效避免了板材因重力和折彎力導(dǎo)致的變形和下垂,提高了產(chǎn)品的合格率和生產(chǎn)效率。某汽車(chē)制造企業(yè)率先引入了這項(xiàng)新技術(shù),經(jīng)過(guò)一段時(shí)間的使用,企業(yè)相關(guān)負(fù)責(zé)人表示:“新的純電折彎?rùn)C(jī)和隨動(dòng)托料系統(tǒng)讓我們的生產(chǎn)效率提高了40%,廢品率降低了15%。而且,設(shè)備的智能化程度很高,操作更加簡(jiǎn)便,工人的勞動(dòng)強(qiáng)度也**降低?!睒I(yè)內(nèi)人士認(rèn)為,這項(xiàng)技術(shù)突破將對(duì)汽車(chē)制造行業(yè)產(chǎn)生深遠(yuǎn)影響。它不僅能夠提升汽車(chē)零部件的加工質(zhì)量和生產(chǎn)效率,還有助于推動(dòng)汽車(chē)制造企業(yè)向智能化、綠色化方向轉(zhuǎn)型升級(jí),增強(qiáng)企業(yè)在全球市場(chǎng)的競(jìng)爭(zhēng)力。未來(lái),隨著技術(shù)的進(jìn)一步成熟和推廣,有望在整個(gè)汽車(chē)制造產(chǎn)業(yè)鏈中得到廣泛應(yīng)用。

As the automotive manufacturing industry continuously raises the requirements for the precision and production efficiency of components, the technological innovation of related processing equipment has become a key factor in the industry's development. Recently, Longbo Intelligent Technology Co., Ltd. has made a significant breakthrough in the pure electric bending machine and the automatic material support technology for the automotive manufacturing field, bringing new impetus to the production of automotive components. This technological breakthrough mainly lies in the drive system of the pure electric bending machine and the intelligent control of the automatic material support. The new pure electric bending machine has abandoned the traditional hydraulic drive method and adopted a more advanced permanent magnet synchronous servo motor drive, combined with high-precision ball screw transmission. This not only improves the response speed and positioning accuracy of the bending machine, but also reduces energy consumption and equipment maintenance costs. In the processing of automotive components, it can achieve high-precision bending of various complex-shaped metal sheets, ensuring the dimensional accuracy and quality stability of the components. The accompanying automatic material support system adopts AI intelligent algorithms and multi-sensor fusion technology. By real-time collection of information such as the position, angle, and force of the sheet, the system can quickly and accurately calculate the optimal movement trajectory and posture of the supporting device, achieving precise lifting and support of the sheet. In the bending processing of large automotive components such as car doors and engine covers, it effectively avoids deformation and sagging of the sheet caused by gravity and bending force, improving the qualification rate and production efficiency of the products. An automotive manufacturing enterprise was the first to introduce this new technology. After using it for a period of time, the relevant personnel of the enterprise stated: "The new pure electric bending machine and automatic material support system have increased our production efficiency by 40%, and the scrap rate has decreased by 15%. Moreover, the equipment is highly intelligent, the operation is simpler, and the labor intensity of workers has been greatly reduced." Industry insiders believe that this technological breakthrough will have a profound impact on the automotive manufacturing industry. It not only can improve the processing quality and production efficiency of automotive components, but also helps promote automotive manufacturing enterprises to transform and upgrade towards intelligence and greenness, enhancing their competitiveness in the global market. In the future, with the further maturation and promotion of the technology, it is expected to be widely applied throughout the automotive manufacturing industry chain.

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