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折彎機隨動托料技術(shù)獲重大突破,精度大幅提升

來源: 發(fā)布時間:2025-06-06

經(jīng)過科研團隊多年的不懈努力,折彎機隨動托料技術(shù)取得了重大突破,在精度提升方面達到了一個新的高度。這一技術(shù)突破將對折彎機的性能和應(yīng)用領(lǐng)域產(chǎn)生深遠影響。傳統(tǒng)的折彎機隨動托料技術(shù)在精度控制上存在一定的局限性,難以滿足一些對加工精度要求極高的行業(yè)需求,如航空航天、**電子制造等。而此次突破的關(guān)鍵在于研發(fā)團隊創(chuàng)新性地采用了一種全新的高精度傳感器和先進的閉環(huán)控制系統(tǒng)。新型傳感器能夠?qū)Π宀牡奈恢?、角度和受力情況進行實時、精確的監(jiān)測,采集到的數(shù)據(jù)通過高速數(shù)據(jù)傳輸線路傳輸至閉環(huán)控制系統(tǒng)。該控制系統(tǒng)運用復(fù)雜的算法對數(shù)據(jù)進行快速分析和處理,然后根據(jù)分析結(jié)果精確控制托料裝置的動作,實現(xiàn)了托料位置和力度的精細調(diào)節(jié)。通過實際測試,采用新技術(shù)的折彎機隨動托料系統(tǒng)在折彎精度上有了***提升。折彎角度誤差可控制在±0.05°以內(nèi),相比于傳統(tǒng)技術(shù)提高了一倍以上;板材在折彎過程中的平整度也得到了極大改善,表面誤差控制在極小范圍內(nèi),有效滿足了**制造業(yè)對精密折彎加工的嚴苛要求。 目前,這一技術(shù)突破已經(jīng)引起了行業(yè)內(nèi)的***關(guān)注,多家**企業(yè)表示出濃厚的合作興趣。隨著該技術(shù)的逐步推廣應(yīng)用,有望推動折彎機在**制造領(lǐng)域的廣泛應(yīng)用,提升我國制造業(yè)的整體水平。After years of unremitting efforts by the research team, the technology of the folding machine's automatic support for materials has made a significant breakthrough, achieving a new level of precision improvement. This technological breakthrough will have a profound impact on the performance and application fields of the folding machine. The traditional automatic support for materials technology of the folding machine has certain limitations in precision control and is difficult to meet the requirements of some industries with extremely high processing precision, such as aerospace and high-end electronic manufacturing. The key to this breakthrough lies in the innovative use by the research team of a brand-new high-precision sensor and advanced closed-loop control system. The new sensor can conduct real-time and precise monitoring of the position, angle, and force of the sheet material, and the collected data is transmitted through a high-speed data transmission line to the closed-loop control system. The control system uses complex algorithms to quickly analyze and process the data, and then precisely controls the action of the support device, achieving precise adjustment of the support position and force. Through actual tests, the automatic support for materials system of the folding machine using this new technology has significantly improved the bending accuracy. The bending angle error can be controlled within ±0.05°, which is more than double compared to the traditional technology; the flatness of the sheet material during the bending process has also been greatly improved, with surface errors controlled within a very small range, effectively meeting the strict requirements of high-end manufacturing for precise bending processing. Currently, this technological breakthrough has attracted widespread attention in the industry, and many well-known enterprises have shown strong interest in cooperation. As this technology is gradually promoted and applied, it is expected to promote the widespread use of folding machines in the high-end manufacturing field and enhance the overall level of China's manufacturing industry.


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