新型純電折彎?rùn)C(jī)與隨動(dòng)托料系統(tǒng)問世,助力鈑金加工行業(yè)
近日,一款新型純電折彎?rùn)C(jī)及其配套的隨動(dòng)托料系統(tǒng)在行業(yè)內(nèi)引起***關(guān)注。這款由女隴博研發(fā)的設(shè)備,融合了先進(jìn)的電動(dòng)伺服技術(shù)和智能隨動(dòng)控制技術(shù),為鈑金加工行業(yè)帶來(lái)了更高的效率與精度。傳統(tǒng)折彎?rùn)C(jī)多采用液壓驅(qū)動(dòng),存在能耗高、噪音大、維護(hù)復(fù)雜等問題。而此次推出的純電折彎?rùn)C(jī),采用伺服電機(jī)直接驅(qū)動(dòng)滾珠絲杠,實(shí)現(xiàn)了滑塊運(yùn)動(dòng)的精細(xì)控制。其定位精度可達(dá)±0.01mm ,重復(fù)定位精度極高,能夠滿足精密鈑金加工的嚴(yán)苛需求,如3C電子產(chǎn)品外殼、醫(yī)療器械零部件等的加工。與之配套的隨動(dòng)托料系統(tǒng)更是一大亮點(diǎn)。在折彎過程中,尤其是對(duì)于長(zhǎng)度較長(zhǎng)、重量較大的工件,板材容易因重力和折彎力的作用而發(fā)生變形,影響折彎精度。隨動(dòng)托料系統(tǒng)通過高精度傳感器實(shí)時(shí)監(jiān)測(cè)板材的運(yùn)動(dòng)軌跡,利用伺服電機(jī)動(dòng)態(tài)調(diào)整托料位置和角度,使托料板始終緊密貼合板材,有效避免了板材的下垂和變形。這不僅提高了折彎精度,還能減輕勞動(dòng)強(qiáng)度,減少人工輔助托料的難度。據(jù)了解,該隨動(dòng)托料系統(tǒng)還具備智能避讓功能,可根據(jù)折彎模具的工作區(qū)域,自動(dòng)調(diào)整托料路徑,防止碰撞風(fēng)險(xiǎn),**提高了生產(chǎn)的安全性。同時(shí),它能與各種品牌和型號(hào)的純電折彎?rùn)C(jī)完美匹配,具有很強(qiáng)的通用性。在實(shí)際應(yīng)用中,某電子設(shè)備制造企業(yè)引入了這套純電折彎?rùn)C(jī)與隨動(dòng)托料系統(tǒng)后,生產(chǎn)效率提升了30%,產(chǎn)品合格率從原來(lái)的85%提高到了93%。企業(yè)負(fù)責(zé)人表示:“新設(shè)備的投入使用,讓我們?cè)诒WC產(chǎn)品質(zhì)量的同時(shí),能夠更快地響應(yīng)市場(chǎng)訂單,增強(qiáng)了企業(yè)的競(jìng)爭(zhēng)力?!彪S著制造業(yè)對(duì)高效、精密、綠色生產(chǎn)的追求不斷提升,這款新型純電折彎?rùn)C(jī)與隨動(dòng)托料系統(tǒng)有望在鈑金加工行業(yè)得到廣泛應(yīng)用,推動(dòng)行業(yè)向智能化、**化方向發(fā)展。Recently, a new type of pure electric bending machine and its accompanying automatic material support system have attracted widespread attention in the industry. This equipment, developed by Renlongbo, integrates advanced electric servo technology and intelligent automatic control technology, bringing higher efficiency and precision to the sheet metal processing industry. Traditional bending machines mostly use hydraulic drive, which have problems such as high energy consumption, loud noise, and complex maintenance. However, the newly launched pure electric bending machine uses servo motors to directly drive ball screws, achieving precise control of the slider movement. Its positioning accuracy can reach ±0.01mm, with extremely high repetitive positioning accuracy, capable of meeting the strict requirements of precision sheet metal processing, such as the processing of 3C electronic product shells and medical device components. The accompanying automatic material support system is another highlight. During the bending process, especially for longer and heavier workpieces, the sheet is prone to deformation due to gravity and bending force, affecting the bending accuracy. The automatic material support system uses high-precision sensors to monitor the movement trajectory of the sheet, and uses servo motors to dynamically adjust the position and angle of the support plate, ensuring that the support plate always closely adheres to the sheet, effectively avoiding the sagging and deformation of the sheet. This not only improves the bending accuracy but also reduces labor intensity and the difficulty of manual support. It is known that this automatic material support system also has an intelligent avoidance function, which can automatically adjust the support path according to the working area of the bending mold to prevent collision risks, greatly improving production safety. At the same time, it can be perfectly matched with various brands and models of pure electric bending machines, with strong versatility. In practical applications, after an electronic equipment manufacturing enterprise introduced this pure electric bending machine and automatic material support system, the production efficiency increased by 30%, and the product qualification rate rose from the original 85% to 93%. The enterprise manager said: "The introduction of the new equipment enables us to ensure product quality while responding to market orders more quickly, enhancing the competitiveness of the enterprise." As the pursuit of efficiency, precision, and green production in the manufacturing industry continues to improve, this new type of pure electric bending machine and automatic material support system are expected to be widely applied in the sheet metal processing industry, promoting the industry towards intelligent and high-end development.