隨動托料加持純電折彎機,為新能源產(chǎn)業(yè)注入新活力
在新能源產(chǎn)業(yè)蓬勃發(fā)展的***,對零部件的加工精度和生產(chǎn)效率提出了更高的要求。近日,隴博智能科技有限公司一款搭載隨動托料系統(tǒng)的純電折彎機成功應用于新能源相關(guān)產(chǎn)品的生產(chǎn),為新能源產(chǎn)業(yè)的發(fā)展注入了新的活力。
新能源產(chǎn)品,如電池外殼、充電樁外殼等,通常對鈑金件的精度和質(zhì)量要求極高。傳統(tǒng)的折彎設(shè)備在加工這些零部件時,往往難以滿足高精度和高效率的需求。而這款新型純電折彎機采用了先進的電動伺服技術(shù),具備快速響應和高精度控制的能力。其伺服電機能夠根據(jù)加工要求精確控制滑塊的運動,實現(xiàn)對板材的精細折彎,定位精度可達±0.01mm ,有效保證了產(chǎn)品的尺寸精度和一致性。與之配合的隨動托料系統(tǒng)則是保障加工質(zhì)量的關(guān)鍵。在新能源產(chǎn)品的鈑金加工中,由于板材的形狀和尺寸各異,且部分工件較大、較薄,容易在折彎過程中發(fā)生變形。隨動托料系統(tǒng)通過高精度的傳感器實時監(jiān)測板材的運動狀態(tài),利用伺服電機驅(qū)動托料裝置,使其能夠根據(jù)板材的折彎軌跡實時調(diào)整托料位置和角度,始終為板材提供穩(wěn)定的支撐,避免了板材的下垂和變形,**提高了產(chǎn)品的合格率。某新能源企業(yè)在引入這套設(shè)備后,生產(chǎn)效率得到了***提升。該企業(yè)負責人表示:“以前我們加工電池外殼,不僅效率低,而且廢品率較高。自從使用了這款純電折彎機和隨動托料系統(tǒng),生產(chǎn)效率提高了50%,廢品率降低了20%。這不僅降低了生產(chǎn)成本,還讓我們能夠更好地滿足市場對新能源產(chǎn)品的需求。”隨著新能源產(chǎn)業(yè)的持續(xù)擴張,對先進加工設(shè)備的需求也日益增長。這款搭載隨動托料系統(tǒng)的純電折彎機,憑借其高精度、高效率和穩(wěn)定性,有望在新能源產(chǎn)業(yè)中得到更廣泛的應用,為新能源產(chǎn)業(yè)的發(fā)展提供有力的技術(shù)支持 。
In the current era of vigorous development of the new energy industry, higher requirements have been imposed on the processing accuracy and production efficiency of components. Recently, a pure electric bending machine equipped with a servo-guided material support system developed by Longbo Intelligent Technology Co., Ltd. has been successfully applied to the production of new energy-related products, injecting new vitality into the development of the new energy industry.
New energy products, such as battery casings and charging station casings, usually have extremely high requirements for the precision and quality of sheet metal parts. Traditional bending equipment often fails to meet the demands for high precision and high efficiency when processing these components. However, this new type of pure electric bending machine adopts advanced electric servo technology, featuring rapid response and high precision control capabilities. Its servo motor can precisely control the movement of the slider according to the processing requirements, enabling precise bending of the sheet material, with a positioning accuracy of ±0.01mm, effectively ensuring the dimensional accuracy and consistency of the products. The accompanying follow-up material support system is the key to ensuring processing quality. In the sheet metal processing of new energy products, due to the various shapes and sizes of the sheets, as well as the larger and thinner parts, deformation is prone to occur during the bending process. The follow-up material support system uses high-precision sensors to monitor the movement of the sheet in real time, and uses the servo motor to drive the material support device, enabling it to adjust the position and angle of the material support in real time according to the bending trajectory of the sheet, providing stable support for the sheet at all times, avoiding sagging and deformation of the sheet, and significantly improving the qualification rate of the products. After introducing this equipment, a certain new energy enterprise has significantly improved its production efficiency. The enterprise's manager stated: "Previously, when we processed battery casings, the efficiency was low and the scrap rate was high. Since using this pure electric bending machine and the follow-up material support system, the production efficiency has increased by 50%, and the scrap rate has decreased by 20%. This not only reduces production costs but also enables us to better meet the market demand for new energy products." As the new energy industry continues to expand, the demand for advanced processing equipment is also increasing. This pure electric bending machine with the follow-up material support system, with its high precision, high efficiency and stability, is expected to be widely applied in the new energy industry, providing strong technical support for the development of the new energy industry.